7 Waste of Lean Manufacturing series. Waste No. 2 - Excessive of Inventory   What it is? Inventory consists of your excess of Raw Material, excess of Work in Progress (WIP), Finished Goods. Unnecessary inventory stock up before and after in a process. Lack of balance in work flow. Failure to practices first in and first out. Incapable processes, long changeover time and didn't follow procedure.     How you over come it? Setup flow of product at the pull of customer Practice JIT (Just In Time). Implement Kanban system, used to help ensure balance the processes and prevent the build up of inventory.  Re-layout processes to achieve continuously flows.  Optimize your machine to be efficient and consistent output. This may help your process to overcome excessive of Inventory, the waste No.2 in Lean manufacturing.  If you have more idea why not drops us in comment. Sharing is Caring! Thanks! read more

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7 Waste of Lean Manufacturing series. Waste No. 1 - Overproduction Below is some example of how overproduction can happen in any of manufacturer process. So what overproduction it is? Making products in too great a quantity.  Unreliable processes. Unstable schedule. Inaccurate of forecast.  Inaccurate information and not actual demand. How you over come it? Practice JIT (Just In Time) Work with supplier to implement Just In time. Steam line your process that provide fast output. Work with customer on the actual demand of product. Optimize your machine to be efficient and consistent output. This may help your process to overcome overproduction, the waste No.1 in Lean manufacturing. read more